BMW NineT Forum banner

Installing SW-MoTech Highway Bars On Your Nine T - Mike Mas

1 reading
25K views 38 replies 18 participants last post by  Milly  
#1 ·
Installing SW-MoTech Highway Bars On Your Nine T - Mike Mas

“A real plus for SW-MOTech bars is they are located in front of the jug, so in the event you strike an obstacle, it first hits the bar and not the jug. Most other bar sets do not offer this protection”

I’ll Have to Admit - It was quite a chore making a final decision on what kind of protection to add to my bike in the “Unlikely Event” she decides to go shiny side down. While there is a number of fancy names for these protector bars like; Sliders, Crash Bars or Highway bars, Cylinder Protectors etc. they all have the same function which is to protect our beautiful Boxer jugs sticking out the side of our pride & Joy.

My Requirements Were - The bars had to look like BMW stuck them on there. Secondly, I didn’t want any valve cover sliders or bars covering my beautiful freshly painted Silver Jugs which are the Trademark of this bike.

Image


If you guys are Like Me - I always visualize the worst case scenarios, where I slip on a giant glob of dump truck oil at a traffic light and the bike plops down popping a hole in my valve cover. Ok, maybe this is a little over-board. Anyhow, its better to be safe than sorry so I began another Google Quest to find the best protection at a reasonable price with hopefully some easy installation.

Cylinder Head Sliders
- I’m not really sure Sliders are the proper term, but essentially what they do is; allow the jug to slide down the highway wearing off you expensive protector instead of your valve covers. These sliders are the easiest to install since they simply bolt to light hardware on the cylinder head instead of mounting to the frame like crash bars.

These are typical Sliders that easily mount to the cylinder head.


Image
Image


Some Sliders - Are even available in Carbon Fiber to dress the bike up. Of course in a real “Slam Down” these protectors are somewhat structural limited since they only attach to the cover hardware and are mounted very close, if not touching the cover so there is always a possibility you might screw something else up or even crack open your valve cover. The downside of these sliders is even a moderate drop or slide, it will screw up the finish and you’re confronted with buying another pair of covers again which normally sell for around the same price as the bars or around $225-250.

Steel Bar Protectors - These rigid bars are possibly the best and safest choice for you R9T since they offer considerably more protection for both the engine and bike since they protect the engine from any contact to the ground. A major plus with highway bars is the fact after a tip over or slide, you just get some 220 sandpaper out, scrub the bars for a few minutes, touch it up with a $2.95 can of satin black paint and you off on your way. There is no damage or additional expense.

Image


Choosing the Right Bar - Is not an easy task, because if you guys are like me, I don’t want to do anything to obstruct or cover up the exposed Jugs which are a trademark for the R9T. There are many manufactures and most all of them actually have the bars going over the valve covers. I don't care for this because first it distracts from the beauty of the engine and secondly, I am not taking these back off to do a valve adjustment or inspections.

Image


My Right Choice - Was a set of crash bars from the folks at SW Motech. I found them on the Revilla Site for $248. These bars are heavy gauge steel and come with all the replacement hardware to mount them on your bike. The set of bars with hardware will add 12 pounds to your bike but they will be well worth it in the event she tips over.
A real plus for SW MOTech bars - Is they are located in front of the jug, so in the event you strike an obstacle it first hits the bar and not the jug. Most other bar sets do not offer this protection.

Image


Installing the Bars - Is fairly straight forward, begin with placing your wife’s best bath towels over each jug to prevent the bolt and socket extensions from scratching the paint. You’ll begin by removing one “Gynormas" long Torx 55 forward engine bolt and be replacing it with the longer supplied bolt. You’ll slip a flat washer on the bolt then through the upper bar hole then add the correct spacer and carefully slide the bar and bolt though the bike where afterwards this same bolt will hold the upper portion of the right bar with a spacer.

This is the stock hardware you’ll be removing for the install and the TorK 55 and Blue Locktite you’ll need.

Image


This is the replacement Hardware provided with the bar set from SW Motech

Image


Note: I recommend only removing the lower bolt hardware (55 Torx) on one side at a time to prevent any movement of the frame member. Sitting on the bike you’ll start with the left side or (port side). Two very important things to remember is to use blue Locktite on the hardware and most important remember while you can torque down hard on the top bolt, when tightening the lower bolts use caution not to over-tighten them since they are seated in the aluminum crankcase which could be damaged if you over-tighten the bolt. You’ll be safe just adding Blue Locktite (Not Red) and just tighten firmly, since there is no weight or movement on these bars.

Image


There are two lower attaching points; begin with the one towards the rear, you’ll remove a engine bolt then use the longer bolt with a washer and correct spacer. Next, a second bolt washer and spacer is added to the lower forward side where there is a tapped hole already in place. Finish your installation by adding the right (starboard) side bar with the correct hardware and spacers and your done.

Image


In Conclusion - I love the way the SW Motech bars look absolutely stock and go around the cylinder head instead over them as others do. Aside from offering the best protection, they also offer an opportunity for me to mount some needed fog lights.

Best Regards - Mike Mas

SW-MOTECH Crash Bars BMW R NineT 2014-2017 / $248

https://www.revzilla.com/motorcycle/sw-motech-crash-bars-bmw-r-ninet-2014-2017


Image

 
#3 ·
I was going to purchase the Wunderlich one. But someone talked me out of it. He said on his R1200GS they offered no protection and if anything got in the way.

I was also looking forward to having options to mount lights and having a foot rest. I like to place my boots on top of the cylinder heats sometimes when just cruising.
 
#4 ·
I've had the SW-Motech bars on for quite some time; don't even notice them anymore.
I like how open they are giving easy access to removing the valve cover when required.
But in saying that, if the bike were to go down on it's side my $$$ Rizoma farkles would be well scratched. :crying:
The crashbars do help in avoiding forward bumps but if you're after complete protection, maybe there is a better solution?

http://www.ninetowners.com/forum/accessories-gear/86961-engine-bars.html
 
#8 ·
Thanks to Captain advice I installed SW motech bars last year. I am happy with them - do not impact bike look and are robust. Just purchased Rizoma Alu sliders - will post some pictures when installed. Actually Rizoma bars with (Alu sliders) are exactly the same shape (Have seen them just on photos but I bet that it is the same product just with added sliders and with higher cost).
 
#38 ·
What is the size of the hex nut that holds that Torx 55 Engine bolt?

A 19mm socket is a bit loose, a 3/4in is also a bit loose an 18 mm doesn't fit, what am I missing?
I was also wondering what size hex was needed during install, this bolt is quite tough to remove.

So for anyone else needing that info an 18mm deep socket worked for removing the long engine bolt (along with the Torx 55 at the right side). It also helped to use a breaker bar as a normal ratchet would slip.

Then for installing the new hardware in the SW Motech kit I used both an 18mm and 19mm deep sockets (one on each side to tighten to spec).
 
#19 ·
I'm trying to clarify because I've been reading how some people have damaged their engine screwing in the longer screw on the wrong side. Therefore drilling a hole into the engine casing and damaging it!!

I'm looking to have my shop install these tomorrow but they haven't installed these crash bars before.

SW-Motech Manufacturer Part Number SBL.07.512.10000/B - I've read these are supposed to fit the 2017 R Ninet Pure Model - so I bought them

In the right side crash bar instructions it says you need to determine the part No.2 screw size, see photo:

The diagram reads: ATTENTION: Due to manufacture-specific model differences, the suitable length of the hexagon screw (2) (320mm or 330 mm) must be determined by yourself!

Can anyone let me know which side are the correct length screws for the PURE model?

And if the No2 screws in this diagram are the screws that are causing the engine damage by installing wrong? Is there anything else to be concerned with? I don't want to damage my PURE. Thanks!!
 

Attachments

#21 ·
Good points all, thanks for sharing.
IMHO, covers will protect better against road grit and that is the only advantage if you minus the "looks" from the equation.
Even a stationary hard surface drop will distort the covers and cause an impact to the cylinder heads (probably cosmetic damage).
Bars will take a higher impact and bend, most likely saving the engine.
As for stress at fastening points, both methods of protection will cause this. However, I would hate to have to replace a cylinder just because the cover fastening bolts snapped off or bent in an impact. The bolts fastening the bars are theoretically more robust and it will take a much more significant impact to distort these.
My 2 c.
The aluminum engine guards are off, waiting for the bars (purchased from a forum member) to arrive.
On a scale of 1 - 5 (5, being the most difficult), how easy is it to fit the SW-Motech bars?
Can the fitting be done as a solo effort?
Do you think that a jack under the engine block (for support, when removing the long bolt) will help?
Thanks.
 
#24 ·
Hi, I had a look at the SW Motech fitting instructions and they look more or less the same as Wunderlich, which I fitted a couple of weeks ago. I did this job on my own, with the bike on the side stand and using uour rating scale I would give it a 2. The long bolt is slightly tricky to fit just because you have to reach round the bike to engage and tighten the nut.
 
#22 ·
@Chris<CJ> I have moved your post to this older thread that already discusses installing SW Motech crash bars.
Please have a read back through the above posts for some ideas/answers. (y)
 
#27 ·
Got the SW-Motech bars on, it was a solo effort assisted by a length of pipe over the ratchet handle on one side, for the long bolt.
I tried both the short and long bolts and ended up using the short, long bolt (does that make sense?!!)
Critical to the installation was a vernier calliper and constant reference to the two page instructions.
I used blue loctite on all of the bolts and liberally sprayed WD-40 in the passage way of the long bolt.
Don't know if it made a difference, but I had the bike on the pit-bull and a jack under the engine. The thought was not to disturb the parallax of the engine to the frame, perhaps this helped with tapping out the original long bolt.
 
#31 ·
Assuming that your's are the SWM bars, the placing looks correct.
The spacers set the distance.
Visually some of the dimensional differences are not so apparent with the spacers, so I used a Vernier and referred to the instruction sheet.
In my case (2018 Pure), I tried both short and long bolts at the upper mount and ended up using the shorter long bolt.
 
#32 ·
Thanks for the reply Chris. So the shorter long bolt for the upper mount gave better coverage? I'll try and swap out the longer one for the shorter one and see if that makes a difference. You wouldn't happen to have a photo of what your bars look like? And yes, I have the SWM ones. Thanks for all the help. If anyone ever needs any hunting, trapping, foraging, butchery, etc... advice happy to help ;-)

Bryan
 
#33 ·
re: swap out the longer one for the shorter one and see if that makes a difference.

To the best of my knowledge (and experience with fitting the SWM bars), the spacers set the positioning of the bars.
In my case when using the long bolt and the nut was tightened, the threaded portion extended out much beyond the nut and also the nut did not abut the spacer.

A photograph may confuse the issue as the perspective of the bars will depend on the angle that the shot was taken.

The acid test of the protective ability of the bars is to lay down the bike (on a mattress) and check to see that the bars hit the mattress before the cylinder heads.
I have not done this, but eyeballing the bars I believe that they will take the initial impact before the cylinder heads (and exhaust pipe headers) touch.

In a serious impact the cylinder heads will get damaged, but then there will be a lot more to worry about.

Did I mention that I did the "lay down" test with the SWM cylinder head covers and that the result was a fail?
I used cardboard instead of a mattress to cushion the static drop and the covers distorted and went flush against the head.
Not a whole lot of impact protection there!
Though, I will say that the covers offer better protection than the bars against road grit.

It is a long post, I thought that the details will help.